Installation and Maintenance of Conveyor Belts

With a professional and experienced team, we efficiently and expertly meet client requirements for conveyor belt installation and maintenance.

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Splicing Rubber and PVC Conveyor Belts

Thanks to the expertise and experience of our staff, we are capable of professionally and efficiently responding to customer needs in conveyor belt maintenance. Whether it involves cold or hot vulcanization or the repair of conveyor belts, we guarantee absolute reliability and quality, regardless of where the intervention takes place. In our repair and bonding processes, we use technologically advanced and high-quality materials that achieve long-lasting and effective results, even in harsh environmental conditions.

Before installing the belt, proper calculations of the belt dimensions, transported load, and conveyor characteristics are performed.
The belt dimensions depend on the quantity and characteristics of the transported material, as well as the length and elevation of the conveyor. Transition distances, radius of curvature, and tensioning rates are determined based on an elastic elongation factor of 1.3.

Methods of Splicing

Cold Vulcanization (Bonding)
Hot Vulcanization (Vulcanizing Press)
Mechanical Fasteners

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Differences Between Splicing Rubber and PVC Conveyor Belts

Rubber Conveyor Belts (EP fabrics): When splicing rubber conveyor belts, we recommend stepped joints with a beveled cut, where one step (along the length of the belt) is equal to one-third of the belt’s width. The length of a single step is determined based on the number of fabric inserts in the belt and ranges from at least 150 mm to a maximum of 300 mm. The total joint length is calculated as follows:
L = 1/3 b (belt width) + step length x (number of inserts – 1) + 50 mm

If the stepped layers are correctly dimensioned, this splicing method allows for a very secure joint, with properties matching the rest of the belt.

PVC Conveyor Belts: For PVC conveyor belts, the preparation of the ends for bonding is performed using the W Finger technique, which ensures a larger bonding contact area. For more demanding joints (belts with heavy loads), stepped joints with W Finger-treated belt ends are recommended.

Conveyor Drum Lagging

We offer conveyor drum lagging services, using high-quality equipment and tools to ensure the durability and reliability of the rubber coating, as well as the secure bonding between the rubber and the metal drum.

Professional Installation and Splicing of Conveyor Belts

Our expertise in conveyor belt installation and splicing is built on years of experience and the use of the latest technical equipment, allowing us to respond quickly and efficiently to all your needs. Whether it’s vulcanization, belt splicing, or crack repair, our team guarantees top-notch service that ensures maximum reliability and long-term operation.

Methods of Conveyor Belt Splicing

Hot Vulcanization: A process that uses high temperature and pressure to permanently bond the ends of the belt, creating an invisible and very strong joint.
Cold Vulcanization: Ideal for quick repairs and belt restoration without the need for additional heat, this method uses special adhesives that ensure long-term strength of the joint.
Mechanical Splices: When a quick and efficient connection is needed without vulcanization, we use mechanical splices that provide a secure and stable joint.

Quality and Reliability

All our procedures use high-quality materials that ensure long-lasting operation, even under challenging conditions. No matter where the intervention takes place, we guarantee flawless performance with the desired results, including:

High joint strength
Long-term performance
Resistance to extreme operating conditions

Crack Repair and Restoration

Our service also offers crack restoration using mechanical splices or vulcanization, providing a reliable and fast solution that minimizes downtime.

Conveyor Drum Coating

To optimize the performance of your conveyor belts, we offer conveyor drum coating services. Using specialized equipment and high-quality rubber materials, we guarantee reliable coating that extends the lifespan of your conveyor system. Drum coating provides:

Improved wear resistance
Better belt grip on the drum
Enhanced efficiency of the conveyor operation

Calculation and Sizing of Conveyor Belts

Before installation, we carry out precise calculations of the belt dimensions, taking into account the amount of material being transported, the characteristics of the conveyor, the length, and the slope of the transport. Based on this data, parameters such as the bend radius and belt tension rate are determined to ensure maximum functionality.

Why Choose Us?

Experienced Service Team: Our team has the expertise and experience in splicing and maintaining all types of conveyor belts.
High-Quality Materials: We only use the best materials for vulcanization, splicing, and coating, ensuring long-term reliability.
Fast and Efficient Intervention: Our professional equipment enables quick intervention and minimal downtime in your production process.

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If you’re looking for reliable and expert services for conveyor belt installation, splicing, and maintenance, order now and ensure optimal functionality for your conveyor systems!